SaniJet

The Alfa Laval SaniJet is a series of rotary jet head tank cleaning machines for hygienic environments. Built to clean tanks with capacities ranging from 5-150 m3 they combine pressure and flow to create high-impact cleaning jets that rotate in a repeatable and reliable 360-degree cleaning pattern. The SaniJet minimizes the consumption of water, and cleaning media. Easy to customize to meet customer requirements, it allows companies to spend less time cleaning and more time producing.

SaniJet rotary jet head

Efficient, reliable, and cost-saving CIP cleaning solutions

  • 60% faster cleaning = more time for production
  • High impact cleaning in a 360° repeatable cleaning pattern
  • Control of CIP through validated cleaning
  • Saves up to 70% of your cleaning cost
  • Hygienic safety by reliable and predictable cleaning performance

Alfa Laval SaniJet and SaniJet UltraPure are designed for hygienic, biotechnology and pharmaceutical applications and provide exceptional cleanability, better end-product quality, greater overall output and reduced operating costs. Alfa Laval UltraPure equipment is designed and configured to meet the high demands of the biotech and pharmaceutical industry. Special attention is given to documentation, material and surface finish, in compliance with current Good Manufacturing Practices (cGMP) and other guidance for this industry

How does the SaniJet work

Dynamic tank cleaning machines 

The high-impact jet stream from the four nozzle Alfa Laval rotary jet head is preprogrammed to cover the inside of the tank in a successively denser pattern. This provides a powerful mechanical impact, using a low volume of water, acid or caustic. A faster tank cleaning cycle also cuts energy consumption.

The flow of the cleaning fluid makes the nozzles perform a geared rotation around the vertical and horizontal axes. In the first cycle, the nozzles lay out a coarse pattern on the tank surface. Subsequent cycles gradually make the pattern more dense, until a full pattern is reached after eight cycles. This all takes place automatically and provides users with an effective path to quality assurance guarantees in tank cleaning, complete with all the necessary documentation.

The Alfa Laval rotary jet head is a tank cleaning machine that is ideal for cleaning processing, storage and transportation tanks and other vessels used in process, sanitary, pharmaceutical and other industries.

 

 

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The hygienic equipment product catalogue "Close at hand" includes product leaflets, links to animations, brochures and lists for ordering purposes.

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The Alfa Laval CAD portal is an essential platform for downloading detailed product information, 2D drawings and 3D product models.

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Service

Our dedicated Global Service Network supports you with parts and expertise, wherever you are, whenever you need it. By ensuring greater uptime, availability and optimization, we help bring you peace of mind, and maximize your return on investment. We can work with you to integrate our services into an Alfa Laval Service Agreement for predictable and worry-free operations.

Learn more about our service offer                                                   Troubleshooting

Spare parts                                                                                                 Technical support 

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Do you want to identify the optimal equipment for the job and discover tangible savings before deciding on upgrades? In the Alfa Laval Application & Innovation Centre, you can do just that.

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Optimize™ by Alfa Laval boosts your existing processes and enables up to 90% savings on water, energy and chemicals with only small and no-risk investments.

 

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Thorough cost-effective cleaning

To achieve the best possible cleaning results, rotary jet heads use an optimized high-impact jet pattern to provide the highest possible coverage. Cleaning patterns reach the inner tank surfaces to ensure the most effective cleaning in place (CIP) solution possible. The jet pressure, or force of impact, efficiently removes residue to provide the hygienic conditions required for batch production. Self-draining and self-cleaning, inside and out, all Rotary jet heads devices comply with Good Manufacturing Practice. The Alfa Laval Rotacheck system verifies every cleaning cycle to ensure compliance with today’s strict hygiene standards.

An economic and environmentally correct choice

With crevice-free design, rotary jet heads effectively clean tanks using less water, less energy and less cleaning agents than Static spray ball´s. This not only helps reduce consumption of high-purity water, electricity and chemicals but boosts your company’s to environmental profile.

Performance reliability and long service life

Rotary jet head technology is proven technology that boosts cleaning efficiency by providing reliable and repeatable cleaning performance. Designed to provide minimal internal pressure loss, rotary jet heads rotate at pressures less than 0.3 bar; however, the recommended operating pressure is between 5 and 8 bar, where the optimal and reliable cleaning performance is achieved. 

Cleans with concentrated jets and 360° coverage. Highest impact and lowest liquid consumption in shortest time.

High product integrity

To ensure product integrity, all rotary jet head devices are made of safe and non-reactive hygienic materials. All materials made of stainless steel are fully traceable in accordance EC No. 1935/2004. All non-metallic parts used comply with FDA requirements 21CFR § 174; non-metallic parts of rotary jet heads used for the Biopharma applications are certified in accordance with USP Class VI regulations. Upon request, 3.1 certificates can be supplied for those tank cleaning devices that meet the EN10204 standard. The rotary jet head is also certified.

Total peace of mind with complete documentation for validation

All equipment and components in the Alfa Laval BioPharma portfolio can be  supplied with Alfa Laval Q-doc, a comprehensive documentation package that provides full transparency of sourcing, production and supply chains as well as full traceability of all changes in material, manufacturing procedures or spare parts. This smoothes process validation by providing factual support to substantiate GDP (Good Documentation Practice) for every aspect of BioPharma equipment supply and provides customers with high-quality Alfa Laval products backed by a no-risk guarantee.

The Q-doc package comprises equipment manuals, product/performance test, quality and manufacturing procedures, relevant material certificates, traceability documentation, and the necessary parts and service information.This attention to detail maximizes uptime and minimizes risk.

The range of SaniJet:

  • SaniJet 20
  • SaniJet 25

Rotacheck validation

Alfa Laval Rotacheck validates the rotary jet heads cleaning process, reduces water consumption and product loss. Provides peace of mind. 

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Thinking ahead - Technical articles and white papers on hygienic equipment

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